High Performance


Turbo Troubleshooting
Possible Causes Problem Description

Often a defective turbocharger is the consequence of some other primary engine defect which cannot be cured just by replacing the turbo. However, with this diagnostic matrix you can possibly determine the nature and extent of the real problem.
Dirty air afilter system
Intake or pressure hose distorted an/or leaking
Excessive flow resistance in exhaust system/leakage upstream of turbine
Oil feed an/or drain lines clogged, leaking or distorted
Crankcase ventilation clogged and/or distorted

Oil coked or sludge in turbocharger center housing

Fuel system/injection feed system defective or incorrectly adusted
Valve guide, piston rings. engine or cylinder liners worn/increased blow by
Dirty compressor or clogged intercooler
Boost pressure control swing valve/poppet valve does not close
Boost pressure control swing valve/poppet valve does not open
Pipe or hose assy. To actuator valve defective or ruptured
Compressor turbine and sealing rings damaged
Turbocharger bearing damage
Foreign object damage to compressor or turbine wheels
Exhaust gasleak between turbine outlet and exhaust pipe
Engine air collector/cleaner missing or loose gaskets
Turbine housing/flap damaged
Insufficient oil supply to turbocharger

Product application catalog:

About BW-AirWerks

BorgWarner Turbo Systems

Turbo Operating System Principles

Turbocharger Function

Turbo Troubleshooting

Turbo Compressor Maps

Dimensional Reference

Boost Control

Warranty Statement


2004 Catalogue